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Developing Effective Standard Operating Procedures

US$995.00

/ seat

Course Overview

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    Developing Effective Standard Operating Procedures Houston, TX
    US$ 995.00
    Unlimited

    Course Overview

    In this course, the participants will learn how to develop and write effective operating and maintenance procedures in process facilities. Well-written and effective operating procedures are essential to safe operation in process industries. Most regulatory regimes, including OSHA PSM and EPA RMP, enforce the use of written standard operating procedures. In order to comply with these requirements, many companies will have the employees develop operating procedures by simply documenting their actions which can lead to ineffective procedures. In this course, the attendees will learn about the different approaches to document and format operating procedures according to established principles and best practices. The regulatory requirements for procedures will be described along with interpretations from OSHA and the EPA. Examples will be used to demonstrate well designed and developed procedures.

    Accreditation: 14 PDHs

    Course Benefits

    • Learn to design and develop and write effective operating and maintenance procedures
    • Learn about the regulatory requirements and their interpretations for operating procedures
    • Learn about different approaches and industry best practices to develop operating procedures
    • Learn about safe operating limits and consequences of deviation

    Who Should Attend

    Operations and Maintenance Personnel

    Process Engineers

    PSM Managers

    PSM Coordinators

    Prerequisites

    • Experience in process industry

    Course Content and Agenda

    SessionKey Points
    Day 1
      • Introduction of Standard Operating Procedure (SOP)
      • Purpose
      • Who Should Write SOPs?
      • General PSM Requirement for SOPs
      • Operating Procedure Considerations
      • Purpose of Establishing Upper and Lower Limits
      • What Limits Should be Included?
      • Challenges of Establishing Limit
      • Information Required for Safe Operation
      • Operation Issues
      • Effective Boundary Management
      • Hierarchy Structure
      • Safe Operating Limits and Consequences of Deviation
      • Safety and Health Systems Considerations
      • Guidelines for Writing Shutdown Procedures
      • Guidelines for Preparing Operating Manuals
      • Safe Work Practice
      • Common Audit Findings for Operating Procedures
      • Six Steps in Writing Procedures
    Day 2
      • Considerations Prior to Writing Operation Procedures
      • Design and Operating Intent
      • Structure of an Operating Manual
      • Auditing the Procedures
      • Details of Modular Structure
      • Operating Instructions
      • Making Operating Procedures User-Friendly
      • Circumstances for which Operating Procedures must be Written
      • Generic Procedures and Vendor Manuals
      • Batch Operations
      • Workplace Design
      • Batch and Procedure Based PHAs

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